Total Productive Maintenance Analysis to Evaluate the Effectiveness of Kiln Machines at PT. XYU

Aldo Andriawan; Sutrisno Sutrisno

doi:10.33506/mt.v12i2.5632

Authors

Aldo Andriawan Universitas Singaperbangsa Karawang
Sutrisno Sutrisno Universitas Singaperbangsa Karawang

DOI:

https://doi.org/10.33506/mt.v12i2.5632

Keywords:

Kiln, Overall Equipment Effectiveness, Six Big Losses

Abstract

PT XYU is one of the companies that runs in the cement industry sector, one of the largest in Indonesia. In the Kiln machine a machining for the production process contained in the machining for the process in the formation of a clinker from the raw material to make it. Machinery is the main thing in a company, and machine damage can stop the production process. Therefore, it is necessary in a way such as appropriate care and maintenance so that the effectiveness of the machine can increase. The purpose of this study is to analyze Overall Equipment Effectiveness to find out what will be affected in a kiln machine according to the Six Big Losses at PT XYU. Overall Equipment Effectiveness which is a key indicator in operating performance that focuses on how effective production machines are. From the results that have been researched, it can provide an average Overall Equipment Effectiveness value on the kiln machine in January 2024 - December 2024 is 88% so that it has reached the international standard value above 85%. As for the Six Big Losses that are seen are in reduced speed losses.

References

Akbar, M. R., & Widiasih, W. (2022). Analisis Perawatan Mesin Bubut Dengan Metode Preventive Maintenance Guna Menghindari Kerusakan Secara Mendadak Dan Untuk Menghitung Biaya Perawatan. https://doi.org/10.31284/j.senopati.2022.v4i1.3086

Aryanti, F. I., Santoso, T. B., Christian, F. P., & Putra, D. A. (2023). Implementasi Total Productive Maintenance (Tpm) Dalam Penerapan Overall Equipment Effectiveness (OEE) Di Pt. Xyz. Journal Of Community Services In Sustainability, 1(1), 1–8. https://Doi.Org/10.52330/Jocss.V1i1.135

Assabil, I. R. (2022). Analisis Kerusakan Mesin Injection Molding Pada Divisi Maintenance Di Pt Jonan Indonesia. In Ilmiah Teknik Mesin (Vol. 02, Number 02). https://doi.org/10.35261/sigmat.v2i02.8179

Burhan, R., & Herlambang, M. B. (2024). Implementasi Predictive Maintenance Pada Bearing Dengan Menggunakan Machine Learning Untuk Memprediksi Temperatur. 9(1). https://dx.doi.org/10.30811/jim.v9i1.5196

Dewi, N. C., & Sudharto, J. (2022). Analisis Penerapan Total Productive Maintenance (TPM) Dengan Perhitungan Overall Equipment Efectiveness (OEE) Dan Six Big Losses Mesin Cavitec Pt. Essentra Surabaya (Studi Kasus Pt. Essentra).

Dipa, M., Lestari, F. D., F., Faisal, M., & Fauzi, M. (2022). Analisis Overall Equipment Effectiveness (OEE) Dan Six Big Losses Pada Mesin Washing Vial Di Pt. Xyz. https://Doi.Org/10.46306/Bay.V2i1

Joni Apriyanto. (2024). Perancangan Dan Penerapan Sistem Informasi Maintenance Di Pt. Xyz Untuk Mengukur Kinerja Mesin. Insologi: Jurnal Sains Dan Teknologi, 3(4), 399–411. https://Doi.Org/10.55123/Insologi.V3i4.4018

Palah, A. M., Setiawan, A. B., & Melani, M. M. (2024). Analisis Biaya Pemeliharaan Alat-Alat Produksi Dengan Pendekatan Tpm (Total Productive Maintenance) (Studi Kasus Di Pt. Kalbe Milko Indonesia). Jurnal Akuntansi Kompetif, Vol. 7, No. 2. https://doi.org/10.35446/akuntansikompetif.v7i2.1687

Prabowo. F. R., Hariyono, H., Rimawan. E. (2020). Total Productive Maintenance (TPM) Pada Perawatan Mesin Grinding Menggunakan Metode Overall Equipment Effectiveness (OEE). https://dx.doi.org/10.36055/jiss.v5i2.8001

Pratama, M. A., Kurniawan, A., Irwan, A. (2020). Analisis Penerapan Total Productive Maintenance (TPM) Melalui Metode Overall Equipment Effectiveness (OEE) Pada Mesin Packer Di Pabrik Semen Pt. Xyz. Jitekh, 8(1), 11–21.

Ramadian, D. (2022). Analisis Efektivitas Mesin Screw Press Menggunakan Metode Overall Equipment Effectiveness Pada Pt Bintara Tani Nusantara. Go-Integratif : Jurnal Teknik Sistem Dan Industri, 3(01), 36–46. https://Doi.Org/10.35261/Gijtsi.V3i01.6530

Salekha, K. E., & Apriliani, F. (2024). Analisis Efektivitas Mesin Extruder1 Dengan Metode Overall Equipment Effectiveness (OEE) Pada Perusahaan Penghasil Ban Di Kabupaten Bogor. Factory Jurnal Industri, Manajemen Dan Rekayasa Sistem Industri, 2(3), 134–146. https://Doi.Org/10.56211/Factory.V2i3.494

Samharil, F., Ismiyah, E., & Priyana, E. D. (2022). Perancangan Pemeliharaan Mesin Filter Press Dengan Metode Fmeca Dan Reliability Centered Maintenance (RCM) (Studi Kasus Pt. Xyz). In Jurnal Teknik Industri (Vol. 8, Number 2). https://dx.doi.org/10.24014/jti.v8i2.20094

Siagian, W. M., Mardianti, N. (2024). Peningkatan Kinerja Mesin Manual Melalui Penggunaan Metode Overall Equipment Effectiveness (OEE) Dan Identifikasi Six Big Losses (Studi Kasus Di Pabrik Pakaian Pt Xyz). https://doi.org/10.36040/industri.v14i1.7839

Sulistyo, A. B., & Afif, H. (2021). Analisis Perawatan Rotary Cement Packer Line 1206d Di Pt. Vinysea Dengan Menggunakan Metode Total Productive Maintenance (TPM).