ANALISIS EFEKTIVITAS MESIN BATCHING PLANT MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS DAN ANALYTICAL HIERARCHY PROCESS

fitria trisna sisiliani; Indah Apriliana Sari Wulandari; Tedjo Sukmono; Inggit Marodiyah

doi:10.33506/mt.v10i2.3372

Authors

fitria trisna sisiliani Universitas Muhammadiyah Sidoarjo
Indah Apriliana Sari Wulandari
Tedjo Sukmono Universitas Muhammadiyah Sidoarjo
Inggit Marodiyah Universitas Muhammadiyah Sidoarjo

DOI:

https://doi.org/10.33506/mt.v10i2.3372

Keywords:

OEE, downtime, AHP, expertchoice

Abstract

In the face of fierce global competition, construction industry companies such as PT XYZ require efficient production machinery to increase productivity. This study aims to evaluate the effectiveness of batching plant machines at PT XYZ using the Overall Equipment Effectiveness (OEE) method and identify improvements through Analytical Hierarchy Process (AHP). The batching plant machine often experiences downtime, especially on line five, which hampers production performance. The OEE method was used to measure three main aspects: availability, performance, and quality, with an average OEE result of 91.34%, which indicates good performance but still below the company's internal standards. Fishbone diagram analysis identified the main causal factors of downtime, while AHP was used to prioritize improvements. The AHP results showed that developing a Standard Operating Procedure (SOP) was the best strategy to reduce downtime, with a weight of 39.8% and consistency of 2%. This research suggests the implementation of SOPs to improve machine effectiveness and maintain optimal productivity at PT XYZ.

References

Abdillah, S., & Najmudin, F. (2022). Proses pembuatan beton dengan mutu k-350 pada mesin batching plant wet mix di PT Prima Peton Nusantara. Jurnal Ilmiah Wahana Pendidikan, 8(19), 570–580. https://doi.org/10.5281/zenodo.7223186.

Aprina, B. (2019). Analisa Overall Resource Effectiveness Untuk Meningkatkan Daya Saing Dan Operational Excellence. JITMI (Jurnal Ilmiah Teknik Dan Manajemen Industri), 2(1), 1. https://doi.org/10.32493/jitmi.v2i1.y2019.p1-10

Febryanto, I. D., & Berlianto, R. (2022). Application of the Analytical Hierarchy Process (AHP) Method in Selecting Warehouse Locations for Onlineshop Goods Storage ( Case Study : Expedited Shipment of Finished Goods ) Pengaplikasian Metode Analytical Hierarchy Process (AHP) Dalam Pemilihan L. PROZIMA (Productivity, Optimization and Manufacturing System Engineering), 6(2), 120–129.

Guritno, J., & Sidhi Cahyana, A. (2021). Implementation of Autonomous Maintenance in Total Productive Maintenance. Procedia of Engineering and Life Science, 1(2), 1–8. https://doi.org/10.21070/pels.v1i2.914

Handrianto, Y., & Styani, E. W. (2020). Penerapan Metode Analytical Hierarchy Process ( AHP ) Untuk Pemilihan Metode Pembelajaran. Jurnal Sistem Informasi, 12(1), 1932–1942.

Hidayanti, Maksum, A. H., & Rachmat, M. T. (2023). Analisis Efektivitas Mesin Shearing menggunakan Metode Overall Equipment Effectiveness pada PT . Anugrah Damai Mandiri. Jurnal Serambi Engineering, 8(2), 5577–5585.

Lestari, V. I., & Suryadi, J. A. (2021). Analisis Efektivitas Mesin Pada Stasiun Ketel Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Di Pt. Xyz. Tekmapro : Journal of Industrial Engineering and Management, 16(2), 36–47. https://doi.org/10.33005/tekmapro.v16i2.240

Pant, S., Kumar, A., Ram, M., Klochkov, Y., & Sharma, H. K. (2022). Consistency Indices in Analytic Hierarchy Process: A Review. Mathematics, 10(8), 1–15. https://doi.org/10.3390/math10081206

Pranowo, I. D. (2019). Sistem dan Manajemen Pemeliharaan (Maintenance: System and Management) (Ke-1). CV Budi Utama.

Puspita, L. E., & Widjajati, E. P. (2021). Pengukuran Efektivitas Mesin Latexing Pada Produksi Karpet Permadani Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Overall Resource Effectiveness (Ore) Di Pt. Xyz. Juminten, 2(4), 1–12. https://doi.org/10.33005/juminten.v2i4.295

Ridloi, M., & Jakaria, R. B. (2021). Totaliproductive Maintenance (Tpm) Analysis Using the Overall Equipment Effectiveness (Oee) Method and Six Big Losses on an Injection Molding Machine. Procedia of Engineering and Life Science, 1(2), 1–9. https://doi.org/10.21070/pels.v1i2.938

Shafitri, D. O., Larasati, A., & Hajji, A. M. (2022). Peningkatan Nilai Overall Equipment Effectiveness Mesin Stone Crusher Dengan Menggunakan Pendekatan Total Productive Maintenance (Studi Kasus Pt. Brantas Abipraya). Industri Inovatif : Jurnal Teknik Industri, 12(2), 73–87. https://doi.org/10.36040/industri.v12i2.4007

Sujarwo, Y. A., & Ratnasari, A. (2020). Aplikasi Reservasi Parkir Inap Menggunakan Metode Fishbone Diagram dan QR-Code. Jurnal SISFOKOM, 09(3), 302–309.

Sukmoro, W. (2023). Oee Demistifikasi (Lia (ed.); Ke-1). PT Mitra Prima Produktivitas.

Sundari, M., Asnawati, A., & Kanedi, I. (2024). Sistem Pendukung Keputusan Penilaian Dosen Terbaik Menggunakan Metode Analytical Hierarchy Process ( AHP ) Studi Kasus Fakultas Keguruan dan Ilmu Pendidikan Universitas Dehasen Bengkulu Indra Kanedi di FKIP Universitas Dehasen Bengkulu menggunakan metode. JURITEK, 4(1), 28–43.

Supriadi, A., Rustandi, A., Komarlina, D. H., & Ardiani, G. T. (2018). Analytical Hierarchy Process (AHP) (Teknik Penentuan Strategi Daya Saing Kerajinan Bordir) (Ke-1). CV Budi Utama.

Syarifudin, A., Hasanah, H., & Permadi, O. T. (2022). Analisis Nilai Overall Equipment Effectiveness Pada Mesin C Og Booster Di Divisi Utility Supply Pt . Krakatau Posco. JurnalInTent, 5(1), 120–130.

Wahyuni, H. C., & Wasito. (2021). Pengaruh Kualitas Pelayanan Terhadap Keputusan Pengambilan Pembiayaan Pada BPD Kal-bar Syariah Cabang Sintang. JBMP (Jurnal Bisnis, Manajemen Dan Perbankan), 6(2), 0–8. https://doi.org/10.21070/jbmp.v6i2.356

Wijaya, Y., Permata, L., Hartanti, S., & Mulyono, J. (2022). Pengukuran Kinerja Mesin Cetak Menggunakan Metode Overall Equipment Effectiveness Untuk Mengurangi Six Big Losses. Jurnal Tekno Insentif, 16(1), 38–53.

Wulandari, I. A. S., Wahyuni, H. C., Mardiyah, I., & Hanun, N. R. (2022). Environment Performance Index Assessment on Food Production: A Case Study in Indonesia. Jurnal Teknik Industri, 23(2), 93–104. https://doi.org/10.22219/jtiumm.vol23.no2.93-104

Zulfatri, M. M., Alhilman, J., & Atmaji, F. T. D. (2020). Pengukuran Efektivitas Mesin Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Overall Resource Effectiveness (ORE) Pada Mesin Pl1250 Di Pt Xzy. JISI, 7(2), 123–131. https://doi.org/10.33005/juminten.v2i4.295